Ferrari Craft

Overhauled Porsche 911 Engine

admin — Thu, 02 Feb 2012 13:26:38 +0000

A very good customer showed up last fall with one of my favorite cars, an early Porsche 911 Coupe. While the car did run and propel itself down the road, it needed lots of mechanical attention to remedy oil leaks, weak compression on a few cylinders and a huge list of other things. We decided that in order to enjoy the car in the future, we needed to go through the engine, transmission, brakes, clutch and other less dramatic things such as the heat and vent controls and … windshield wiper blades!

Here is a video of the engine running on the test stand to check for leaks and the adjustment of the ignition system and carburetors. This engine has German made Solex/Zenith carburetors, an Italian produced Magnetti Marelli distributor in combination with a French S.E.V Marchal Alternator.

Here’s a youtube link to see the engine running on the tabletop

Rebuilt 911 engine

Blaupunkt Frankfurt Radio

admin — Mon, 30 Jan 2012 14:39:28 +0000

This is a very nice Blaupunkt Radio that is period correct for late 50′s to early 60′s European Cars. It has all the little details such as the knobs, facia panel and amplifier. If you are interested in purchasing it let me know.

Frankfurt Blaupunkt

Rust in the Rocker Panels

admin — Sun, 29 Jan 2012 14:07:39 +0000

Our customer wanted us to re-paint this 330 GTC because the paint was faded and cracking but the car appeared to be very straight and showed no signs of rust or accident damage. As we exposed the bare steel under layers of blue and red paint we found some minor accident damage at the left front headlight that was expertly fixed years ago. The other damage was from the infamous “rust worm” slithering about the rocker panels and rear wheel arches. There wasn’t any bubbling in the paint because someone (expertly) applied stainless steel tape over some perforations in the bodywork which did a great job sealing water from behind and lift the finish.

I cut away the rocker panels and cut the inner structure from behind the rear fender arches so I can properly fix and seal the panels so they’ll last at least another 45 years. Water can get into the rocker panel area but there are many areas for it to leak out but there were these big sand bricks trapped inside which allowed the water to linger in there for a long time which caused the most damage. As bad as it looks, there won’t be any major re-construction other than a few new inner sill struts and new rocker panels.

Refinishing a Ferrari 330 GTC

Rocker panel Ferrari

308 GT/4 Dino

admin — Sat, 28 Jan 2012 20:07:26 +0000

My plan was to remove the engine and perform a “major service” on the ’79 Ferrari 308 GT/4 but after a leak down test revealed that a few cylinders were weak, I decided to break it down. The combustion chamber leak was from a few valves that weren’t closing so I knew it needed a full valve job. When removing the main bearing caps to inspect the bearings, we found evidence of an improper line hone or some major grit which scratched the journal. It’s irritating because main and rod bearings are super expensive and I was hoping that we could just re-coat them for a fraction of the cost. The machine shop will check the cylinders and hopefully we wont need new pistons!

Nate inspected the transmission and found that 3 of the 5 synchros are worn to the limit so we need to spend another $2000 on the transmission! Yuck, why do I think I can purchase and make money on re-selling these cars?

Engine Ferrari 3.0

308 GT/4 crankshaft

Ferrari 275 GTB/GTS Water Pipes

admin — Tue, 24 Jan 2012 14:39:18 +0000

Water Pipe for 2 cam 275 Ferrari

Water Pipe for 275 GTB, GTS

Here are some water pipes I just finished making for Ferrari 275 GTB and GTS, they fit all of the 275 series of cars except for the GTB/4′s. This piece connects the long pipe that runs under the exhaust header to the thermostat housing that’s bolted to the radiator header tank. Like all of the other pipes I make, these are 304 Stainless Steel so they will last forever!

Restored Porsche 911 Wheels

admin — Mon, 23 Jan 2012 22:37:17 +0000

One of the last details on the 911 Targa restoration project is to bolt on the newly refinished Fuchs alloy wheels. I sent these to a specialist who uses the same anodizing and paint process that was used from new. I’m really pleased with how they look because the gloss of both the aluminum and black paint is just right, not over polished.

Refinish a Porsche FUCHS alloy wheel

365 GTC/4 KONI Shocks

admin — Thu, 19 Jan 2012 17:30:46 +0000

KONI gas charged self leveling shocks were installed in later production 4 seat Ferrari’s starting out at the 365 GT 2+2 up to the 400′s. Later 400′s and 412′s had hydraulic controlled self leveling shocks that adjusted by a little valve attached to the rear sway bar. KONI doesn’t make any parts to overhaul these self leveling shocks and rumor is that don’t even admit to having made them! We convert the rear shocks to adjustable ride height coil over units which takes away all the mystery because rebuild parts are available for these generic series 82 KONI’s.

365 GTC/4 KONI Shocks

Self Leveling rear shocks gas charged

Do We Make Parts

admin — Thu, 12 Jan 2012 14:07:40 +0000

People frequently ask me if we have to make lots of parts to keep old cars operating like new. We end up making things here and there but it’s amazing how much is available from very organized parts suppliers and places that make reproduction items. This is a part that we just couldn’t find, it’s a oil pump pick-up to a front wheel drive V-8 Cord 810. The original part was bashed up, the screen was missing and the little elbow pipe was kinked so we made an entire new part. The copper screen came from a local art store, I guess they use it for making sculptures that are covered with clay or paper mache.
This part is identical to the original with silver solder attaching the tubing and screen.

Oil Pump Pickup for Cord 810

Oil Pump Pickup Copper Screen

Cord V-8 oil pump screen

Nice looking GTC from archive photos

admin — Wed, 11 Jan 2012 16:07:16 +0000

Nice looking GTC in blue

I was organizing my photo program a few days ago and found this photo of a nice looking GTC to share with you.
We had 3 dark blue GTC’s at this time and I think this car was sold to a guy in Switzerland.

Thrilling

admin — Tue, 10 Jan 2012 15:49:45 +0000

I know, this is such a thrilling topic. I had to make brackets to attach a modern cooling fan to the radiator of a 250 Pininfarina Cabriolet. The part that’s the most exciting to me is that box board material for making templates, I love this stuff because it’s easy to cut while being rigid enough to handle bends and maintain shape. Whenever I get FedEx envelops or a Certificate of Authenticity from Porsche (which is where this box board material came from) I save it in a secret location so no one else can steal it from me. When you combine this box board with a sharpie marker and sharp scissors, anything is possible.
The box board template is a mirror image (fits left and right) so I sandwiched it on the top of two sheets of 12 gauge steel and traced the pattern with the plasma cutter for the final piece.

Ferrari Radiator Cooling fan

Ferrari 250 Radiator Cooling fan