Rust in the Rocker Panels

Our customer wanted us to re-paint this 330 GTC because the paint was faded and cracking but the car appeared to be very straight and showed no signs of rust or accident damage. As we exposed the bare steel under layers of blue and red paint we found some minor accident damage at the left front headlight that was expertly fixed years ago. The other damage was from the infamous “rust worm” slithering about the rocker panels and rear wheel arches. There wasn’t any bubbling in the paint because someone (expertly) applied stainless steel tape over some perforations in the bodywork which did a great job sealing water from behind and lift the finish.

I cut away the rocker panels and cut the inner structure from behind the rear fender arches so I can properly fix and seal the panels so they’ll last at least another 45 years. Water can get into the rocker panel area but there are many areas for it to leak out but there were these big sand bricks trapped inside which allowed the water to linger in there for a long time which caused the most damage. As bad as it looks, there won’t be any major re-construction other than a few new inner sill struts and new rocker panels.

Refinishing a Ferrari 330 GTC

Refinishing a Ferrari 330 GTC

Rocker panel Ferrari

Rocker panel Ferrari

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Nice looking GTC from archive photos

Nice looking GTC in blue

Nice looking GTC in blue

I was organizing my photo program a few days ago and found this photo of a nice looking GTC to share with you.
We had 3 dark blue GTC’s at this time and I think this car was sold to a guy in Switzerland.

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Composite Component Engineering

Steve Maxwell “Max” works in the “second building” next door to our main shop and makes spectacular parts out of Carbon Fiber, Kevlar and other composite materials. This is a complete front clip to a Triumph Spitfire, one of many body panels he’s made molds for. He makes tons of body panels for Datsun 510 Race Cars as well as Formula Ford’s, Hyundai and Subaru  Rally Cars and the occasional Classic Italian parts for me. I’m always blown away with the quality of work that Max churns out and amazed at his attention to detail to make the parts very rugged while staying extremely light weight.

Later this week I’m going to show you photos of brake cooling ducts that he makes for a major Catalog that sells race car parts so stay posted for these incredibly light weight and rigid examples of “black art”.

Body parts for Triumph Carbon Fiber

Body parts for Triumph Carbon Fiber

English Sports Car body panels

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A GTC

GTC for Sale 330

GTC for Sale 330

Here is a Super nice 330 GTC that a customer of ours is interested in selling. We’ve gone through all of the mechanical components within the last two years such as the engine, transmission and numerous other details. This car is outstanding and is ready to light ‘em up for 2012!

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A 330 GTC in Preparation for a Paint Job

Re-finish Ferrari 330

Re-finish Ferrari 330

It doesn’t look bad in this photo but the paint on this 330 GTC is displaying it’s age with small cracking, a few minor rust bubbles and areas where its flaking right off the sheet metal! I was looking carefully for signs of the original color which appears to have been blue from new. There is a hint of red paint around the front window but I can’t tell if the car was red at one time or if it was just some extra protective coating in an area that needs lots of rust protection. The car will likely be re-painted a dark blue.

330 GTC in for Paint

330 GTC in for Paint

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New Water Pipe Run, Get’em While They’re Hot!

Stainless Steel Water Pipes 250, 330

Stainless Steel Water Pipes 250, 330

Tubing for Ferrari engine

Tubing for Ferrari engine

Since I have the jigs, stainless steel tubing and motivation, I decided to stock up on some commonly used water pipes for Ferrari 250′s. The top photo is a mixture of trashed original parts and my re-made parts that attach to the water pump and have a barb for the heater return and a threaded boss for the thermostat bypass. The pipe in the next photo is a custom job for a repilca 250 that was sent to me for duplication. This part doesn’t follow any of my jigs so I made a crude jig to complete this order. I’ve done 4 pipes recently for 1962 Ferrari 250′s, an early 1962 GTE, a ’62 250 PF Cab and two 1962 Short Wheelbase Berlinetta. Even though they should all be the same, all 4 of these are significantly different with barbs going in different directions and the main bend radius unique from one to the other. I’d like to know how these were made originally because there isn’t any consistency in  the style of construction or shape.

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Runs Geat, Needs Everything

Head gasket and oil leaks

Head gasket and oil leaks

Since the late 80′s or early 90′s we have been servicing the car that goes with this engine and it has always been one of the best running examples we know of. I remember riding in the truck with my father to get the car on a cold and foggy night, probably around this time of the year, no, it had to have been early November. It was a brutal trip through that pea soup thick fog as we went over some of the mountains in the Berkshires on route 22.

The current owner of the car drives the wheels off of it and we have overhauled a number of components like the brakes, transmission, and fuel pump but now it’s time to address the engine. It runs great, starts instantly and doesn’t smoke but there are so many oil leaks that we have to break it down to clean it off in order to remedy them. We were blown away because as well as it ran, the compression and leak down numbers were bad displaying 30% loss in some cylinders where there should be no more than 5-10%.

So, apart it goes – it’ll run through our “process” that includes getting the rear main bearing cap cut and grind the crankshaft for a conventional lip seal, new forged pistons and a needle bearing roller follower set among thousands of other things. The motor mounts are blown out and the water pipes will likely have holes in them and will need to be replaced so we will be busy this winter getting all these 250′s back together for the spring.

As much as I hate to mention it for superstitious reasons, we’ve had great success with Ferrari engine overhauls over the last half a dozen years. A few times a week other shops call me asking how to get head gaskets to seal and how to make water pumps turn without leaking or how to make mechanical fuel pumps to work as intended. Their shops are struggling to find the exact formula, and we seem to have it locked down lately. Nate has assembled so many of these engines, he seems to have a real formula on setting the clearances, knowing the tricks to seal them up and making sure every detail is nailed down too.

Clutch housing on 250 engine

Clutch housing on 250 engine

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Bench Testing a Brake Master Cylinder

We often pick on people who say “all you gotta do is”, because there’s no such thing as “all you gotta do is”…. Anyone who says “all you gotta do is” either has never done it before or is trying to beat you up on an estimate. AKA, a looser

Most of the cars we work on have brand new brake components available to purchase which allow us to slam ‘em in and ship it. Unfortunately, we have to rebuild brake components on Ferrari’s which really sucks.  All you gotta do is…  Ugh. A guy sent me a totally blown out Master cylinder for a 330 GTC, rusted and stuck, terrible, horrible, so I sent steel fittings off to be cadmium plated, sent the cylinder to have a new sleeve installed in the bore, ordered an overhaul kit and when everything returned, I put it all back together. After assembling it the I noticed that the pistons were sticking in the cylinder so I took it all apart and the wrenches scratched the fresh plating and watched as the brake fluid stripped the black paint. I honed the bore and got the pistons to move freely, assembled it again and set it up to be tested on my high tech device that you can observe in the photo below. Now I am finding that the sleeve wasn’t drilled correctly and fluid couldn’t  into the forward chamber (that goes to the rear brakes) so I had to start all over again, scratching, chipping. Now, the cylinder is all back together and working perfectly after 7 hours of labor! “All you gotta do is”! Did I mention that the rebuild kit didn’t come with the correct first seal, there was a 30mm seal included when I needed a 25mm seal so after buying 3 kits, I resorted to making my own seal.

Ferrari GTC Brake Master Cylinder

Ferrari GTC Brake Master Cylinder

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A few things on ebay

If you get a chance, have a look at our ebay listings one of which is this spectacular 330 GT 2+2.

http://cgi.ebay.com/ebaymotors/Ferrari-1966-Ferrari-330-GT-2-2-/320786529089?pt=US_Cars_Trucks&hash=item4ab05dfb41

We just sold a very tidy Tool briefcase for a 365 series Ferrari and have a guy ready to purchase a steel roof rack for a Porsche 911 (and other German cars like VW’s). This is a super nice piece with an original equipment manufacturers sticker on it!

http://www.ebay.com/itm/Vintage-Ski-Roof-Rack-Porsche-VW-and-other-models-Early-70s-stainless-/320789565039?hash=item4ab08c4e6f&item=320789565039&pt=LH_DefaultDomain_100&vxp=mtr

In the next few days I’m gonna get some other cars up there so I will let you know what I am posting and will see if Gene can start an ebay store to start selling the stuff we have been accumulating around her.

Ferrari Ebay 330 V-12

Ferrari Ebay 330 V-12

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Ferrari 330 GT 2+2

These 330′s look so spectacular to me when painted in a bright color like this light blue or silver. We’ve done tons of work to this car to make it run and drive better than it looks.

Something about the rear of the car, the “C” pillar area above the rear wheel looks so great, so clean and pure. How can you argue with Italian design!

Ferrari 330 GT Blue

Ferrari 330 GT Blue

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