Carrozzeria Touring Berlinetta

Ferrari Headlight detail

Touring Carrozzeria Body Dashboard

High Build Primer Ferrari

Here are a series of photos of the block sanding process on the Ferrari 166 Touring Berlinetta. The sheet metal is all sorted and gaps are perfect but the body needs hundreds of hours of serious elbow grease (sanding) to make sure it is all straight as an arrow. Syl isn’t scared of the “mud”, he completely fills in all of the door and hood gaps allowing him to block sand right across them so when the light hits the highly polished top coat you won’t see any waves or change in reflection.

Even though the grill we made fit the opening in bare aluminum, Syl spends hours making it perfect with skim coats of body filler and attacks the headlight rim contact areas with the same level of perfection. There isn’t any room for error when working with super fine trim that is used all over this car like the delicate headlight rings and the low profile windshield and rear glass surrounds. Imagine these surrounds,  start with a long  section of 1/4″ aluminum rod and whittle it down so only a quarter of it is used.  We re-made this trim because the delicate original material was destroyed when the car was disassembled.

Right now, the car is sealed up in high build primer with a blue tinted epoxy primer that seals the polyester filler from moisture and greasy finger prints. Now we have some more fitting here and there before it goes back to Syl’s shop to work out some more details such as the incredibly complex belt-line crown that goes from the headlight to the tail light..

We’ll probably have more hours in sanding and painting the dashboard that it would take to paint an entire late model car like a Mercedes or Honda. The dash on this car is a thing of beauty but it requires a perfectionist sicko to finish it because like the rest of the car, the trim that surrounds the gauges and switches are like string bikinis

GTC for Sale 330

Here is a Super nice 330 GTC that a customer of ours is interested in selling. We’ve gone through all of the mechanical components within the last two years such as the engine, transmission and numerous other details. This car is outstanding and is ready to light ‘em up for 2012!

Re-finish Ferrari 330

It doesn’t look bad in this photo but the paint on this 330 GTC is displaying it’s age with small cracking, a few minor rust bubbles and areas where its flaking right off the sheet metal! I was looking carefully for signs of the original color which appears to have been blue from new. There is a hint of red paint around the front window but I can’t tell if the car was red at one time or if it was just some extra protective coating in an area that needs lots of rust protection. The car will likely be re-painted a dark blue.

330 GTC in for Paint

It’s hard to tell how deep the crease is in the photos but the door skin actually split at the rear edge and crushed the framework at the closure area. The crease went on the panel behind the door as well so Nate took the door apart and pulled the fuel tank to access the inside of the rear panel. I had to make a few custom tools to get inside the door to shrink the sharp crease and other dents without having to remove the entire skin. It would have been a bear to remove and replace the skin because the door fits so well from the factory and to duplicate that is tons of work. A complete replacement door would have been equally intensive so my gut reaction is to fix what you’ve got

The paint match is excellent, the car is the newer tint of blue sera metallic, a slightly lighter shade than I have seen on older cars like Dino’s and 330′s. I like the older shade more because the paint contains more gray where the shade on this car has more         violet in the tint. Either way, I am happy with the results, the car is fully polished and looks killer

GTSI Door repair

Quattrovalvole 308 GTS

Couple of 748′s in yellow

Service Ducati

Cylinder heads 911 Porsche

Porsche 911 Crank Case

Inside view of the 911 engine

Over the last few years we have overhauled a bunch of Porsche 911 engines that have the same description as this one, it runs OK but smokes and leaks a bunch of oil. Once we get inside and check things out we find a whole host of issues from collapsed chain tensioners, broken piston rings and wiped out bearings. This engine has a few severely scratched piston skirts and hosed thrust bearings and intermediate shaft bearings.

It’ll be great to get all these parts cleaned up, freshened up and dialed in so the customer can have the car rocking and rolling for the spring. The engine is equipped with Weber Carburetors which seem good but are they better than the Bosch Mechanical Fuel Injection?

Well, I did it, I finally convinced the original owner of this spectacular original 1972 Porsche 911 to sell it to me. 3 years ago we did the top end end of the engine, shocks, brakes and tires and replaced a few rubber seals. The only thing  that isn’t original on the car are the wheels, we painted them silver as the original chrome was peeling and nasty, so to make them silver was an attractive solution. If someone made me a strong offer I may be motivated to sell this sweetheart but when something this great comes along, it will take a strong offer!

1972 911T

A 1971 Porsche 911 came in with a melted main wiring harness. A number of shops advertised new-old stock  harnesses on their websites but when I inquired they admitted that these parts haven’t been available for years. I called some used parts shops such as CarQuip and a place in CA, cannot remember the name…. and they had nothing. It seems that these harnesses get damaged and need replacing frequently!Tom at CarQuip did send me a used harness for a ’71 but the wire colors and gauge of wire didn’t match which I thought was very odd.

Y-nZ’s has supplied us with spectacular harnesses for 356 Porsche’s and most recently an amazing harness for a 1952 Chrysler Imperial but they quoted a larger price than I thought it worth so here is Casey making one from scratch! We bought all the terminal ends and had the PVC housing so for a major cost savings, here you go, a harness with factory color wire and correct appearance harness!

Main harness Porsche 911

Porsche 911 early wiring harness

We had an open house over the weekend so I took some photos of the shop all cleaned up and looking sharp.  With the floor so clean, it appears that the cars are floating, especially that copper colored Maserati Ghibli!

In the past, our open house has been to show customers what is going on with their projects but this year we geared the event to be more of a fun party where we ended up eating clams and shrimp right off the BBQ grill and enjoyed some cold beers. Since we have survived these last few difficult years, we certainly needed to let loose!

Maserati Ghibli

Restoring a VESPA

Over the last few months I have been pecking away at this 1966 Vespa 150 Super to get it ready for a final finish. It had been crashed so the front fender was dented and warped and the front “leg shield” area was all dented and nasty so I spent some time on the sheet metal and locked down the metal with epoxy primer.

I just finished overhauling the transmission and engine so once it is painted the assembly begins!